Manufacturing readiness checklist before an RFQ

A manufacturing partner can only evaluate and quote the package in front of them. When the BOM points to one revision, the PCB files to another, and test or enclosure requirements still live in someone’s head, the quote has to fill the gaps with assumptions.

Those assumptions usually surface later as price changes, schedule slips, or another round of engineering questions.

Use this checklist to build a clearer review package before you request production quotes. Not every item applies to every product, and the checklist does not make a design production-ready. It shows what is controlled, what is missing, and what still needs a decision.

Start with one controlled baseline

Identify the controlling product revision and package date. Include:

  • Product or assembly name and revision

  • Current BOM, electrical, mechanical, firmware, and work-instruction revisions

  • Target quantity and realistic quantity breaks

  • Prototype, pilot, bridge-production, or mature-production stage

  • Requested timing and whether it means first article, pilot, shipment, or receipt

  • Customer-supplied and manufacturing-partner-supplied material responsibilities

  • Open decisions, each with an owner and target date

A folder full of files is not a controlled package unless the files describe the same build.

What to send for PCB and PCBA review or quoting

First state whether the request covers bare-board fabrication, assembled PCBAs, programming and test, or a finished product.

Design and fabrication

  • BOM in XLSX or CSV with manufacturer part numbers, quantity per assembly, reference designators, approved alternates, do-not-substitute parts, and customer-supplied items

  • Schematic PDF for design context

  • Gerbers or ODB++, NC drill files, fabrication drawing and notes, and controlling PCB revision

  • Layer stack-up, material, copper weight, finished thickness, surface finish, impedance, via, panelization, and workmanship requirements

  • Board outline and mechanical interface drawing where needed

Assembly

  • Pick-and-place or centroid file tied to the same revision

  • Top and bottom assembly drawings

  • Polarity, orientation, do-not-populate, hand-solder, cleaning, coating, staking, and special-process notes where applicable

  • Stencil or paste requirements and known panel, tray, fixture, or carrier constraints

  • Approved substitution and deviation process

Programming, test, and acceptance

  • Firmware or software image and version

  • Programming method, equipment, configuration data, and verification method

  • Functional test procedure with pass/fail limits

  • Fixture status, golden unit, calibration needs, and required data capture

  • First-article, sampling, traceability, rework, and nonconformance expectations

If a file does not exist, say so. A useful quote can separate the defined build from engineering, fixture, programming, or test-development work that still needs scope.

What to send for enclosure or mechanical-part evaluation

An enclosure review needs geometry, interfaces, requirements, and a physical baseline when one exists.

Geometry and revision

  • Native CAD when available, plus a neutral STEP export

  • 2D drawings with dimensions, tolerances, datums, GD&T where used, and critical features

  • Mechanical BOM with part number, description, revision, quantity, and mapped files

  • Exploded assembly or interface drawing showing mating parts, fasteners, inserts, seals, cables, PCBs, displays, motors, bearings, or other retained components

  • Revision history and designation of the controlling model

Material, process, and appearance

  • Intended material or measurable performance requirements

  • Current and proposed process: machining, sheet metal, additive, molding, casting, extrusion, or another named route

  • Color, texture, gloss, coating, marking, cosmetic-surface classification, and acceptable defect limits

  • Relevant UV, temperature, flame, chemical, impact, wear, ingress, cleanability, or regulatory needs

  • Tooling assumptions, quantities, annual demand, target economics, and tool-life or ownership requirements

Fit, function, assembly, and evidence

  • Mating-component models or interface-control dimensions

  • Fastener, insert, adhesive, gasket, seal, and assembly requirements

  • Relevant loads, duty cycle, serviceability, cable routing, heat, noise, vibration, optical, or moving-interface needs

  • Representative unit, loose components, known-defect sample, photos, or inspection report

  • Rules for teardown or destructive inspection

  • Dimensional, cosmetic, assembly, and functional acceptance criteria

A STEP file can start a geometry review. It cannot establish material, cosmetic, tolerance, assembly, test, or acceptance requirements by itself.

What to send for a mechanical BOM or complete-product quote

A mechanical BOM should let each line trace to a controlled part definition and realistic production scope.

Part definition

  • Line number, part number, revision, description, and quantity per assembly

  • Linked CAD and 2D drawing for each custom part

  • Material, process, finish, color, tolerance, and inspection requirements

  • Approved maker or vendor information for bought-out parts

  • Approved alternates, do-not-substitute parts, and substitution rules

  • Material responsibility by line

Commercial and production assumptions

  • Quote quantity and realistic breaks

  • Prototype, pilot, bridge, or production route by part

  • Tooling, fixtures, gauges, programming, test development, and other NRE separate from recurring part cost

  • Tool ownership, maintenance, storage, revision, and replacement assumptions

  • MOQ, long-lead, lifecycle, sole-source, and availability risks

  • Yield, attrition, scrap, rework, and spares only when they have an approved basis

Complete-product scope

  • Final assembly instructions and labor scope

  • Firmware loading, calibration, functional test, and data recording

  • First-article and pilot approval requirements

  • Quality, traceability, sampling, nonconformance, deviation, and acceptance rules

  • Packaging, labels, manuals, accessories, carton, and shipping assumptions

  • Exclusions, payment terms, lead-time start condition, delivery terms, and change-order process

Ask the quoting party to return assumptions and exclusions against the same structure. That makes it easier to see whether two quotes cover the same work.

Test and quality requirements

Define the applicable incoming, in-process, end-of-line, and final checks. Name the procedure, equipment, fixture, software, limits, sample size, records, reference units, acceptance authority, traceability, failure handling, rework, deviation, and release-to-ship rules.

If a requirement is still being developed, name its owner and due date. Do not leave the quoting party to invent it.

Cost, schedule, and quote comparison

Call out long-lead and sole-source parts, unfinished engineering, incomplete tooling, uncertain yields, custom packaging, regulatory dependencies, validation work, and requested dates not yet reconciled to a feasible plan.

Separate recurring cost from placeholders and one-time work. Compare exact revisions, included and excluded work, material assumptions, NRE, tooling, fixtures, programming, test, quality, packaging, logistics, payment terms, lead-time start, delivery terms, revision handling, rework, warranty, and change orders.

If two quotes appear far apart, first check whether they cover the same work.

Quick review before sending the RFQ

  • One controlled revision across BOM, PCB, mechanical, firmware, and instructions

  • Manufacturing lane and requested scope stated clearly

  • Quantities, stage, and timing defined

  • Every custom part linked to a drawing or model

  • Materials, finishes, tolerances, and critical requirements documented

  • Substitutions and material responsibilities identified

  • Test method, fixture status, and acceptance criteria documented

  • Tooling, packaging, compliance, and logistics assumptions listed

  • Open decisions assigned to an owner

  • Quotes compared on total scope, not unit price alone

Need a second set of eyes?

Knectiv reviews hardware packages, production assumptions, cost structure, and manufacturing readiness before teams lock in expensive decisions. If your prototype works but the path to a credible quote is still unclear, Knectiv can help organize the package, surface gaps, and define the next production decision.

Review your production package